Your First Choice for Precision Manufacturing
At GEM Manufacturers, we pride ourselves on our world-class toolmaking and engineering department, complemented by cutting-edge facilities designed for high efficiency and precision. Our high-tech plastic injection molding facility, along with our automated tin and silver-plating surface treatment department, ensures that we can meet diverse manufacturing needs with excellence.
Our metal pressing facility features six German Bruderer High-Speed Metal Presses, capable of producing an impressive 1,200 components per minute (equating to 20 components per second!). This unmatched speed and efficiency make us the ideal partner for businesses seeking large-scale production with impeccable quality.
We are committed to customer satisfaction, renowned for our reliability, quality, and exceptional value. As a certified ISO 9001:2000 quality-based system plant, GEM Manufacturers is dedicated to maintaining the highest standards in every aspect of our operations.
Whether you need components made at scale and speed, with a guarantee of perfection, GEM Manufacturers should be your starting point.
TOOLMAKING
Conventional Milling
Step into the world of machining milling, a dynamic process that utilizes rotary cutters to expertly remove material from a workpiece. With the ability to operate in multiple directions across various axes, milling ensures exceptional accuracy in shaping and cutting. This versatile technique covers everything from intricate parts to heavy-duty gang milling operations, making it a favorite in manufacturing. Renowned for producing custom components with exact tolerances, machining milling is your go-to solution for high-quality production. Whether you’re crafting simple components or complex assemblies, machining milling empowers you to create with precision and confidence!
Machining Milling is the process of machining using rotary cutters to remove material by advancing a cutter into a workpiece. This may be done varying direction on one or several axes, cutter head speed, and pressure. Milling covers a wide variety of different operations and machines, on scales from small individual parts to large, heavy-duty gang milling operations. It is one of the most commonly used processes for machining custom parts to precise tolerances.
CNC Milling
Milling is one of the most common processes when looking to produce complex parts or surfacing.
Milling Capabilities
- Work Piece Size – 450 x 400 x 400 mm
- Thread Cutting
- Tapping
- Complex Surfacing
- Bore Roundness – 10µm
- Positioning Accuracy – 10µm
EDM WIRE & EDM SPARK ERODING Electrical discharge machining
Electrical discharge machining (EDM), also known as spark machining, spark eroding, die sinking, wire burning or wire erosion, is a metal fabrication process whereby a desired shape is obtained by using electrical discharges (sparks). Material is removed from the work piece by a series of rapidly recurring current discharges between two electrodes, separated by a dielectric liquid and subject to an electric voltage.
LATHE
Versatile machine tool designed to rotate a workpiece around a central axis, enabling various precision operations such as cutting, sanding, knurling, drilling, deformation, facing, threading, and turning. By applying specialized tools to the workpiece, the lathe crafts objects with perfect symmetry around the axis.versatile
SURFACE GRINDING
Surface grinding is done on flat surfaces to produce a smooth finish. It is a widely used abrasive machining process in which a spinning wheel covered in rough particles (grinding wheel) cuts chips of metallic or non metallic substance from a workpiece, making a face of it flat , sharp or smooth.
CYLINDRICAL GRINDER
Cylindrical grinder is a specialized form of grinder meant for work on cylinders, rods, and other similar workpieces. The cylinder rests between two centers and rotates in one direction, while the grinding wheel or wheels approach and rotate in the opposite direction. In this way, a cylindrical grinder works much like a lathe would, except …
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